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EPD: PIR roof insulation boards, glass fiber reinforced cellulosic faced (GRF), 25 mm (0.984 in), 0.733 kg/m2 (1.62 lb/m2), RSI = 1 m2·K/W (5.678 ft2·°F·h/Btu), GRF Polyiso Roof Insulation (Carlisle SynTec Systems)

Polyisocyanurate (Polyiso) is a cellular closed-cell rigid foam plastic insulation. Polyiso roof insulation boards consist of a foam core sandwiched between two facers (top and bottom). The foam core is comprised of a thermoset polymer that hardens by curing from a viscous liquid prepolymer. The rigid foam is produced through the reaction of methylene diphenylene diisocyanate (MDI) with polyester polyol. Other additives such as catalyst, surfactant, flame retardant, and blowing agent (pentane or pentane blends) are part of the formulation. Pentane is a hydrocarbon with negligible ozone depletion potential (ODP) (U.S. EPA, 2018) and low global warming potential (GWP) (U.S. EPA, 2020). For nearly 20 years, the polyiso industry has only utilized pentane or pentane blends in product formulations. Upon mixing of the components, the viscous pre-polymer is laid between the facers, and a chemical reaction cross-links polymer chains creating a rigid and durable cellular structure. For roofing applications, the most common facer is a glass fiber reinforced cellulosic facer (GRF) produced predominantly from recycled post-consumer and/or post-industrial fibers. Polyiso roof insulation is also manufactured with polymer-bonded coated glass facer (CGF), consisting of a glass fiber mat coated with polymers. Both facer types play a critical role in accommodating a continuous manufacturing process.

Manufacturer legal entity:
Carlisle SynTec Systems
Manufacturer:
Country of manufacturer:
USA country flagUSA
Product name:
PIR roof insulation boards, glass fiber reinforced cellulosic faced (GRF)
Commercial names:
GRF Polyiso Roof Insulation
Material type:
Insulation
Material subtype:
PIR (polyisocyanurate foam) insulation

Environmental & technical characteristics

Global warming potential (A1-A3):
2.17 kg CO2e/m2
Technical specification:
25 mm (0.984 in), 0.733 kg/m2 (1.62 lb/m2), RSI = 1 m2·K/W (5.678 ft2·°F·h/Btu)
Available units for calculation:
m2, kg, ton, m3
Unique identifier (OCLID):
6162a2fc96a66b670c19eb4c

Sustainability data background information

EPD number:
EPD-255
EPD program:
ASTM
Publication year:
2021
Product category rules (PCR):
UL PCR Part B: Building Envelope Thermal Insulation EPD Requirements, 2018
Environmental standard:
EN15804+A1
Verification status:
Third-party verified (as per ISO 14025)
Upstream database:
ecoinvent